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Press brake tools Trumpf-WILA


Press brake tools Trumpf-WILA
We offer rich selection of standard press brake tools for Trumpf-WILA Style system. Trumpf-WILA is the main tooling system to use with press brakes Trumpf, Safan, modern Prima Power etc. and used on lot of press brakes as the optional tool system. The advantages are long-life tools with high resistance materials, big heights to prevent collisions and possibility of frontal loading. From the last years could be optionally ordered for Amada press brakes (AMTS type).

Main manufacturers supported:


Press brake tools for machines: Amada (AMTS type), Bystronic-Hammerle, Durma, EHT, Finn-Power, Jordi, Gizelis, LVD, Trumpf, Prima Power, RICO PRCN, Safan-Darley, STR, Ursviken etc.Press brakes with other tooling systems could work with Trumpf-WILA punches and dies through clamping adapters.

Trumpf-WILA press brake tools configuration


Press brake tools Trumpf-WILA sectioned set

Safety pins and buttons (or safety clicks):


In standard all punches are supplied with safety pins for side loading. Any punch could be ordered with buttons to be used for frontal loading if the weight is less than 13,5 kg (normally all short punches and big height with 200-300 mm pieces). Quantity of buttons - 1 for punches up to 100 mm; 2 for punches bigger than 100 mm of length. To install the buttons addition milling of punch is made. Buttons are removable elements and could be easily replaced by the operator if any problem or spring wear. The length of button according to the geometry of the punch, could be not replaceable to the punch with other geometry and width.

Interchangeability:


All main punches and dies of line "Professional standard" are 100% correspond to main geometry of system and could be used even together with the punches or dies of other manufacturers. Dies interchangeable with Beyeler-Bystronic system and 100% equal to Beyeler-Bystronic tang configuration. Some punches and dies are equal to originals production programs with full correspondence.
Promecam standard dies could be used with the special adapter.


Press brake punch Trumpf-WILA

Reduced weight punches:


For Trumpf / Wila / LVD type punches with the use of buttons weight is important because buttons could be installed only for pieces lighter than 13,5 kg. If the customer requested bigger sections or big height punches with buttons and works only with thin thickness material, the additional milling / drilling could be done to remove the material and make the total weight of punch ligher than standard.
This could also helps a lot for the operator if he needs to reinstall big and heavy sections of punches as daily work procedure because it is quite hard for physically handle of heavy tools. It could be also the solution for production factories which are looking for automatic or semi-automatic solutions for changes of tools because of the weight. Because additional removal of the material effects the original geometry, punch resistance also is lower than nominal so the recommendations to request this only with the working with thin materials with air bending.
Compare to standard tools, reduced weight punches will also extend the duration of use of the full press brake construction including the upper holder thanks for the reduction of all main forces.
Dies with reduced weight could be also done under the customer request to help the operator to remove the handling of heavy weights during the daily production.


Main details:


list High quality european materials C45 / C45 quenched / Cr42Mo4
list Working surfaces for bending with 55-60 HRC / 52-58 HRC
list Professional induction hardnening of wear places and areas
list High precision grinding
list Guaranteed replacement to previous supplied pieces
list Parallelism of surfaces
list Marking with all details of the tool
list With the use of upper and lower adapters could be used with other press brake systems


Trumpf-WILA press brake tools production program:


list 86° punches (general and gooseneck types)
list 80° gooseneck type punches
list 60° punches (general, straight and gooseneck types)
list 28° punches (straight and acute types)
list 26° punches (straight and acute types)
list Holders with radius inserts till R50
list Standard 1V H=100 dies 86° / 80° / 30° till V100 (Economy standard)
list Standard 1V H=100 dies 86° / 84° / 80° / 60° / 30° till V120 (Professional standard)
list Special 1V H=100 dies 86° with R3 (Professional standard)
list Standard 1V H=150 dies 86° / 30° (Economy standard)
list Hemming flattening sets 24° / 28°
list Holders with inserts for Z-bends
list Adapters


Lengths available:


list 500 mm solid piece
list 300 mm solid piece
list 200 mm solid piece
list 100 mm solid piece including horns
list Small pieces 50 mm / 45 mm / 40 mm / 35 mm / 30 mm / 25 mm
list 550 mm sectioned / segmented set (for punches: 100 mm horn left + 25 mm + 25 mm + 30 mm + 35 mm + 40 mm + 45 mm + 50 mm + 100 mm + 100 mm horn right)
Trumpf-Wila sectioned / segmented punch set
list 550 mm sectioned / segmented set (for dies: 25 mm + 25 mm + 30 mm + 35 mm + 40 mm + 45 mm + 50 mm + 100 mm + 200 mm)
Trumpf-Wila sectioned / segmented die set
list Special lengths calculated based on customer's request: calculated as price for solid piece + additional prices for cut.


Press brake tools modification

Standard possible modifications


We offer also modifications of standard press brake tools for the possibility to use for special solutions and bends if standard geometry leads for collission or other problem with bending process:
list Radius modification for punches and dies
list Special lengths
list Angle modification
list Clamping tang modification
list Additional milling and material removal to prevent special collissions
list Milling of windows
list Horns modifications
list Special coatings